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Atmospheric leaching of enargite in iron sulfate solutions catalyzed by activated carbon

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Title: Atmospheric leaching of enargite in iron sulfate solutions catalyzed by activated carbon
Author: Ghane Ghanad, Iman
Degree Master of Applied Science - MASc
Program Materials Engineering
Copyright Date: 2011
Publicly Available in cIRcle 2011-11-25
Abstract: Traditionally, smelting has been the primary method of treatment for copper sulfide concentrates. In modern smelters the environmental problem of sulfur dioxide emission has been addressed effectively, but pyrometallurgical treatment of concentrates containing elevated levels of arsenic is still difficult and costly. Therefore, arsenic is considered a penalty element for smelters. However, the depletion of “clean” (non-arsenical) copper deposits and the increasing demand for copper will make the treatment of copper-arsenic sulfides such as enargite and tennantite unavoidable. Thereby a viable processing method is required. Hydrometallurgical treatment of enargite using atmospheric leaching promises a comparatively simple method for managing arsenic by co-precipitating it with iron in the form of scorodite. The major challenge involved with this option is the slow rate of enargite leaching. A novel treatment for enargite-rich copper concentrates through atmospheric ferric leaching catalyzed by activated carbon is presented in this study. Enargite concentrates from three different sources in Chile and Peru and one enargite mineral sample from the United States were used in the leaching experiments. Batch leaching tests were conducted in sealed, jacketed, glass stirred-tank reactors. The results showed that enargite leaching was up to 6 times faster in the presence of activated carbon, making it possible to achieve virtually complete copper extraction within 24 hours. SEM studies revealed changes in the morphology of the passive layer on enargite particles which is formed as a product of leaching. The laboratory-scale tests indicated that desirable leaching kinetics could be maintained after recycling activated carbon particles multiple times to new leaching tests and also at a carbon:enargite concentrate mass ratio as low as 0.25. Activated carbon loss was reduced from 26 % to 5 % of the initial carbon mass by decreasing the impeller speed from 1200 rpm to 800 rpm, while the leaching performance remained similar. The effects of concentrate grind size, solution redox potential and initial total iron concentration on copper extraction have also been studied. The presented method promises a commercially attractive route to treat enargite concentrates.
URI: http://hdl.handle.net/2429/39280
Scholarly Level: Graduate

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