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Extrusion of alumina particulate reinforced metal matrix composites

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dc.contributor.author Chen, Wei Chang
dc.date.accessioned 2009-06-04T23:13:37Z
dc.date.available 2009-06-04T23:13:37Z
dc.date.copyright 1995 en
dc.date.issued 2009-06-04T23:13:37Z
dc.identifier.uri http://hdl.handle.net/2429/8767
dc.description.abstract Alumina particulate reinforced metal matrix composite is a new kind of material, which has wide potential applications in automobile industry. The study of its physical nature during extrusion process is essential to optimize the process which may improve its mechanical properties and increase its productivity to finally reduce its cost and make it more competitive to other materials. Constitutive equations were developed for the alumina particulate reinforced metal matrix composites (Duralcan materials) based on the hot deformation tests on a ‘Gleeble 1500’ machine. Plant trials were conducted for the same materials in both a laboratory extrusion device at Kingston R & D Center (KRDC), and an industrial extrusion press at Universal Alloy Corporation, California. Different temperatures and extrusion ratios with different ram speeds were adopted during extrusion. Low speed cracking was observed at the front end of some extrudates, which has not been observed with the unreinforced aluminum alloy (AA6061). Microstructure change with particle fracture and particle distribution was studied using an optical microscope and an image analyzer in the deformation zone of a billet and the extrudates from the plant trials. The extrusion processes have been simulated with the aid of a finite element model. The plant trial data were used to validate the model predictions. The model predictions at both a macroscopic and a microscopic level were correlated with microstructural changes. Extrusion Jimit diagrams for both composites of 6/0230l6O1/Ap1 and 6/02302610/Ap1 were developed with low speed cracking boundaries included for the press at UAC. The mechanism of the low speed cracking was proposed based on the FEM and SEM analysis. Although low-speed cracking was proposed to be associated with void formation in the surface layer of the extrudates, the voids were not significant to the effect of tensile properties, because the elastic modulus, the yield stress and the ultimate tensile strength measured from extrudates of the plant trials at KRDC did not decline at extrusion ratios from 10 to about 30. Minimization of void formation in the composites was discussed and recommendations have been provided for optimization of the extrusion of the alumina particulate reinforced MMCs. en
dc.format.extent 7917169 bytes
dc.format.mimetype application/pdf
dc.language.iso eng en
dc.relation.ispartof Retrospective Theses and Dissertations, 1919-2007 en
dc.relation.ispartofseries UBC Retrospective Theses Digitization Project [http://www.library.ubc.ca/archives/retro_theses/]
dc.title Extrusion of alumina particulate reinforced metal matrix composites en
dc.type Text
dc.degree.name Doctor of Philosophy - PhD en
dc.degree.discipline Materials Engineering en
dc.degree.grantor University of British Columbia
dc.date.graduation 1995-05 en
dc.type.text Thesis/Dissertation en
dc.description.affiliation Applied Science, Faculty of en
dc.degree.campus UBCV en
dc.description.scholarlevel Graduate en

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